BAC Specification Alloy Steels Controls & Processes

BAC 5617

Heat Treat of Alloy Steels

BMS Specification BAC 5617 Treatment – Heat Treat of Alloy Steels

AS9100D / ISO 9001
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Quick Specification Facts
Spec Number BAC 5617
Material Alloy Steels
Spec Type BAC (Boeing Process Specification)
Subject Heat Treat of Alloy Steels
Process Type Heat Treatment
Applicable Forms Bars, Forgings, Sheet, Plate, Tubing
Certification AS9100D / ISO 9001 with full MTR traceability

Specification Overview

BAC 5617 is a Boeing process specification (BMS Specification) that defines the requirements for the heat treatment of alloy steels used in Boeing aircraft and aerospace applications. This specification establishes the procedures, equipment qualifications, temperature controls, quenching media, and quality requirements necessary to achieve the specified mechanical properties in alloy steel components. It is part of the Boeing Material Standard (BMS) family of process controls and specifications, categorized under Controls & Processes.


Compliance with BAC 5617 ensures that alloy steel parts and raw materials receive heat treatment consistent with Boeing engineering requirements, achieving targeted mechanical properties such as tensile strength, hardness, toughness, and fatigue resistance. The specification covers processes including annealing, normalizing, hardening, quenching, tempering, and stress relieving as applicable to various alloy steel grades. Aero-Vac Alloys & Forge supplies alloy steel materials compatible with BAC 5617 heat treatment requirements, complete with full certifications and mill test reports.

Covered Process Types

Annealing
Normalizing
Hardening
Quenching
Tempering
Stress Relieving

BAC 5617 covers a comprehensive range of heat treatment processes applicable to alloy steels. Each process type has defined temperature ranges, hold times, cooling rates, and verification requirements. Contact our materials specialists for guidance on which process applies to your specific alloy steel grade and application requirements.

Typical Applicable Alloy Steel Grades

Steel Grade UNS / AISI Key Alloying Elements Typical Heat Treatment
4130 G41300 Cr-Mo Normalize, Harden & Temper
4140 G41400 Cr-Mo Anneal, Harden & Temper
4340 G43400 Ni-Cr-Mo Harden & Temper, Stress Relieve
8620 G86200 Ni-Cr-Mo Carburize, Harden & Temper
300M Si-Ni-Cr-Mo-V Harden & Temper (ultra-high strength)
H-11 / H-13 T20811 / T20813 Cr-Mo-V Anneal, Harden & Double Temper
Applicable grades and specific heat treatment parameters are defined within the current issue of BAC 5617. Consult the specification and applicable Boeing engineering drawings for precise requirements. Aero-Vac provides full mill test reports (MTRs) with certified chemistry and mechanical properties for every order.

Key Properties & Specification Details

Property / Attribute Details
Specification Number BAC 5617
Issuing Organization Boeing Commercial Airplanes (BCA) / Boeing Company
Specification Type BMS Process Specification – Controls & Processes
Subject Heat Treatment of Alloy Steels
Categories BMS, Controls & Processes, Specifications
Applicable Material Forms Bars, Forgings, Sheet, Strip, Plate, Tubing, and Machined Parts
Process Coverage Annealing, Normalizing, Hardening, Quenching, Tempering, Stress Relieving
Equipment Requirements Qualified furnaces with calibrated temperature uniformity surveys (TUS) required
Temperature Monitoring Calibrated thermocouples and recording equipment per specification requirements
Quality Verification Hardness testing, mechanical property testing, and certification documentation
Magnetic Properties Magnetic (ferritic/martensitic alloy steels)
Certification Available AS9100D / ISO 9001, Certificate of Conformance, MTR

Typical Applications

Aerospace & Defense Structures: Heat treatment per BAC 5617 is applied to alloy steel airframe components, structural fittings, fasteners, brackets, and assemblies requiring precise mechanical properties for Boeing aircraft programs.
Landing Gear & Actuation Systems: High-strength alloy steel landing gear components, actuator housings, and hydraulic system parts heat treated to meet Boeing's rigorous strength, toughness, and fatigue requirements.
Engine Mounts & Pylons: Critical alloy steel engine mount structures and pylon components requiring controlled heat treatment to achieve specified tensile and yield strength properties.
Machined Parts & Forgings: Alloy steel forgings and precision-machined components processed per BAC 5617 to achieve final mechanical properties before assembly into Boeing aircraft or subassemblies.
General Alloy Steel Heat Treatment: Any alloy steel part, raw stock, or semi-finished form supplied for use on Boeing programs where engineering drawings or procurement specifications require heat treatment per BAC 5617.

Frequently Asked Questions – BAC 5617

What is BAC 5617 and what does it cover?

BAC 5617 is a Boeing process specification (BMS Specification) that establishes the requirements for the heat treatment of alloy steels. It defines procedures, equipment qualifications, temperature controls, quenching methods, and verification requirements to ensure that alloy steel components achieve the specified mechanical properties for use in Boeing aircraft and aerospace applications. It is categorized under BMS, Controls & Processes, and Specifications.

What is the difference between BAC 5617 and AMS 2759?

Both BAC 5617 and AMS 2759 cover heat treatment of steel parts, but they differ in scope and applicability. BAC 5617 is a Boeing-specific process specification applicable to Boeing programs and suppliers, with requirements tailored to Boeing engineering standards. AMS 2759 is a broader SAE International aerospace material specification used across multiple aerospace programs and primes. If your parts are for a Boeing program, BAC 5617 is typically the governing specification. Aero-Vac can help you determine which specification applies to your requirements.

Does Aero-Vac supply alloy steel materials compatible with BAC 5617?

Yes. Aero-Vac supplies a wide range of alloy steel grades suitable for heat treatment per BAC 5617, including 4130, 4140, 4340, 300M, and other common aerospace alloy steels. All material is supplied with full mill test reports (MTRs) confirming chemical composition and mechanical properties. We are AS9100D/ISO 9001 certified with a 99.6% quality rating, and we can provide certificates of conformance and full material traceability documentation with every order.

What alloy steel grades are covered under BAC 5617?

BAC 5617 is applicable to a broad range of alloy steels commonly used in Boeing aerospace applications, including chromium-molybdenum steels (4130, 4140), nickel-chromium-molybdenum steels (4340, 300M), tool steels (H-11, H-13), and other alloy steel grades as specified by Boeing engineering drawings. The specific grades and applicable heat treatment classes are defined within the current issue of BAC 5617. Contact Aero-Vac for assistance identifying the correct material for your BAC 5617 application.

What are the typical lead times for BAC 5617 compatible alloy steel materials?

In-stock alloy steel material compatible with BAC 5617 heat treatment is typically available for same-day or next-day shipment. For custom-cut or specially processed orders, our standard lead time is 2–4 weeks—significantly faster than the industry average of 8–12 weeks. We prioritize urgent aerospace and defense requirements and will always provide honest, upfront delivery estimates. Rush processing is available on select items. Contact us with your specific size, grade, and quantity requirements for an accurate availability and lead time quote.

Can Aero-Vac provide value-added processing for alloy steel materials per BAC 5617?

Yes. Aero-Vac operates a complete in-house processing facility at our Port of Kalama location. For alloy steel materials subject to BAC 5617 heat treatment requirements, we offer precision saw cutting, surface grinding, turning, milling, and heat treatment services. We also provide comprehensive mechanical and non-destructive testing services in-house. Having all capabilities under one roof allows for faster turnaround, tighter quality control, and reduced overall cost compared to using multiple vendors. Contact us to discuss your specific processing and documentation requirements for BAC 5617 compliance.

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